Reply To: My Cessna build

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#3312
Marco
Participant

Initially I used a 4mm drill and also a 4mm router bit for the grove. Depending on the thickness of your wires I´d recommend to use at least a 5mm drill and a 6mm router bit which makes it easier to hide the cable.

Here you can see the side cover, again made of MDF. Before giving it the shape, I started off by cutting one long stripe of mdf on the table saw. On the router table I made a notch of 10mm on one edge and cut it to half afterwards.  Use some sticky tape to temporarily put the two stripes together and you´ll end up with perfectly identical pieces. I used a bandsaw to cut the raw shape and a spindlesander to finish the contour. If you don´t have a bandsaw, you can use a jigsaw or again a router.IMG_2154IMG_2155

Again another grove cut, this time on the backside of the MIP. I´ll attach some birch plywood there as a stand for the yokes and some other devices. The big advantage of cutting the grove(s): You can attach everything without screws, thus no holes in the panel front, no additional filling / sanding and again it adds stability to the structure. Here you can see the result and already the cuts for the yokes.IMG_2156
Although the connection is quite strong I ended up cutting two triangle mounts for additional support. If you wonder about the cut in the middle of the triangles: It makes it easier to clamp everything down square (= time saver & precision).IMG_2218

tbc