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I had the same concern with the foam for the glairshield. I bought the same 1″ foam from Joann Fabric and black leatherette fabric and I just don’t think it will be as stable as I wanted. But I guess I just wont be setting anything on the glairshield, it will be more for looks.
For my side walls, the whole structure is made out of 2×4 white pine wood. I have a horizontal beam going across the wall which the 32’s sat on. I took two boards and cut dado joints the thickness and deepness of the bezel of the 32″ tv’s. So I mounted them on both sides of the tv. These side beams with dado joints holds the tv in place vertically, the weight of the tv is on the horizontal beam.
I never could find the corrigated plastic so my whole flight sim is covered in thin plywood and I painted it.
